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【Precision Machining Case Study】PEEK Turned Products

【Precision Machining Case Study】PEEK Turned Products

The key point is how to achieve a high level of precision without using a multifunction printer!

Here is an example of a PEEK machined product designed and manufactured as a jig for a certain product. The handle part has been knurled for ease of use, and a Φ1mm hole has been drilled at the tip, which passes through to the screw hole on the side. When cutting this PEEK, it is necessary to perform lathe machining followed by milling and other processes, and the key point is how to achieve high precision without using a composite machine. At Taiyo Rubber Materials, we specialize in high-precision cutting of resins such as PEEK. 【Case Overview】 ■ Name: PEEK Machined Product ■ Material: PEEK ■ Dimensions: Φ10×50mm ■ Precision: ±0.02 ■ Features: In addition to lathe machining, additional processes such as milling, tapping, and knurling are implemented. *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] Glass 40% PPS Turned Products

[Precision Cutting Processing Example] Glass 40% PPS Turned Products

Adopting PPS with 40% glass! If you're having trouble with cutting resin, rubber, or sponge, leave it to us!

Here is an example of a machined product made from PPS containing 40% glass fiber. After machining, it was necessary to integrate it with rubber, so instead of using standard PPS, PPS with 40% glass was adopted, considering heat resistance and strength. At Taiyo Rubber Materials, we provide material proposals that take into account the environment in which the products will be used, alongside high-precision resin machining. If you are having trouble with machining resins, rubber, or sponge materials like engineering plastics, please contact us. 【Case Overview】 ■ Name: Glass 40% PPS Lathe Machined Product ■ Material: PPS (34% glass filled) ■ Dimensions: Φ15×25 ■ Precision: ±0.01 ■ Features: Milling performed after lathe machining *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] Fixed Plate

[Precision Cutting Processing Example] Fixed Plate

An example where the warp was reduced to about 0.02! A feature is that the cutting tool's cutting edge is finished beautifully without any steps!

Here is an example of a processed product that has a partially thin-walled structure in a plate form. Due to the presence of thin-walled sections, warping after machining is usually a significant issue. Glass epoxy resin, a material made by impregnating glass fiber cloth with epoxy resin, is relatively resistant to warping. However, in this processed product, the warping has been controlled to about 0.02 through machining. Additionally, the cutting tool's finish is smooth and free of steps, which is another characteristic of this product. 【Case Overview】 ■ Name: Fixed Plate ■ Material: Glass Epoxy Resin ■ Dimensions: 4.7×72×72.2 ■ Precision: ±0.02 ■ Features: Deep engravings are present, but warping is controlled to about 0.02 *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Cutting Processing Example] EPDM (30°) Hollow Shape

[Cutting Processing Example] EPDM (30°) Hollow Shape

A product that corresponds to the handle part of a machine! Soft EPT-type rubber is used for easy gripping.

We would like to introduce a case of machining "EPDM (30°) hollow shape" that we conducted. This product corresponds to the handle part of a machine and uses soft EPT-based rubber for ease of grip. The precision is approximately ±0.3. Additionally, we can perform similar machining with silicone rubber, fluorine rubber, NBR, and CR at 30°. 【Case Overview】 ■ Name: EPDM (30°) hollow shape machined product ■ Material: EPT (EPDM) based rubber 30° ■ Dimensions: φ14mm × φ7mm, Height 30mm (Tip R7) ■ Precision: Approximately ±0.3 ■ Features: Machining of soft rubber *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract
  • Other cutting tools

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[Precision Cutting Processing Example] ABS / POM Wired Dome

[Precision Cutting Processing Example] ABS / POM Wired Dome

A needle-like shape with a height of 10mm is expressed on the wired dome! A work that condenses the know-how of resin cutting!

We would like to introduce a machining example of a resin cutting product using ABS and POM, called the "Wire Dome." This piece was machined from a raw material measuring 83mm × 53mm × 43mm, and to increase the difficulty of the cutting process, a needle-like shape with a height of 10mm was expressed on a φ0.5mm wire dome. At Taiyo Rubber Materials, we take cutting balance into consideration when machining such easily deformable resins, utilizing cutter passes (focusing on MC and CAM precision) and jigs to create a work that condenses our expertise in resin cutting. 【Case Overview】 ■ Name: ABS/POM Wire Dome ■ Material: ABS, POM ■ Dimensions: 83mm × 53mm × 43mm ■ Precision: Machined a 10mm needle on a 0.5mm wire ■ Features: Silver Award-winning work in the Micro Machining category of the DMG Mori Seiki Cutting Processing Dream Contest *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] POM Ball Machining

[Precision Cutting Processing Example] POM Ball Machining

Carved out to enclose a sphere within the frame! The key point is that it was processed to minimize any steps or unevenness!

Here is an example of machining a POM ball cut from a square bar. The process of cutting a perfect spherical ball shape from a square bar is inherently challenging, but our company takes it a step further by machining it in such a way that the sphere is enclosed within a frame. Both the frame and the ball are cut from a single square bar using a machining center, and the key point is that the ball is processed to minimize any steps or irregularities. 【Case Overview】 ■ Name: POM Ball Cutting Process ■ Material: POM (Delrin) ■ Dimensions: Frame: 70×70×70, Ball: 60×60×60 ■ Accuracy: - ■ Features: The ball is enclosed within the frame *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] POM Made Spiral Processed Product

[Precision Cutting Processing Example] POM Made Spiral Processed Product

Cutting the tip part without breaking it at 0.1mm! We specialize in machining difficult-to-cut resins!

We would like to introduce a case study of machining a spiral shape from POM square bars. The feature of this process is that the wall thickness of the spiral part is machined to be thin, particularly at the tip of the spiral, which is finished with a thickness of 0.1mm to prevent breakage. The key point is that this cutting process has been achieved with a resin that is softer than metal. At Taiyo Rubber Materials, we specialize in the challenging machining of resins. If you are facing issues with the precision or shape of machining with a certain resin, please feel free to contact us. 【Case Overview】 ■Name: POM Spiral Machined Product ■Material: POM (Delrin) ■Dimensions: 100×100×80mm ■Precision: Thickness at the tip of the spiral 0.1mm ■Features: - *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] Lens Holder

[Precision Cutting Processing Example] Lens Holder

Unique processing procedures, methods, and jigs! We are very skilled at high-difficulty resin cutting processing!

The ABS lens holder has a top that is a ring shape with a thickness of 1.2 millimeters, supported by three thin legs measuring 1X3X22H. Due to the many recessed areas, warping and distortion are likely to occur during processing, and great care must be taken with the finished surface due to vibrations from cutting tools, making it a challenging machining product. Our company is particularly skilled in this high-difficulty resin machining thanks to our unique processing procedures, methods, and jigs. For products that require minimal warping and distortion, as well as surface roughness, please contact us. 【Case Overview】 ■ Name: Lens Holder ■ Material: ABS Natural ■ Dimensions: 42X55X24 ■ Precision: Surface Roughness 6.3S ■ Features: Minimal warping and distortion, with a clean finished surface *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Cutting Processing Example] Frame Processing Made of Silicone Rubber

[Cutting Processing Example] Frame Processing Made of Silicone Rubber

Just shaping the form requires advanced technology! Achieving a machining accuracy of ±0.05 with soft materials.

We would like to introduce a machining example using "rubber," which falls under the category of soft materials, in cutting processing. The frame was machined from sheet material made of silicone rubber (hardness 70), and the stepped areas were further processed with R machining. Additionally, it was machined using end mills and ball end mills, achieving a machining accuracy of ±0.05. 【Case Overview】 ■ Name: Frame machining made of silicone rubber ■ Material: Silicone rubber (hardness 70) ■ Dimensions: 12×69.3×122.9 ■ Accuracy: ±0.05 ■ Features: Achieves cutting processing accuracy of ±0.05 with a soft material *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber Processing Machine
  • Processing Contract
  • Other cutting tools

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[Cutting Process Example] Square Bellows

[Cutting Process Example] Square Bellows

Cutting with silicone rubber, which is particularly soft! No molding die is required.

We would like to introduce a case study of the machining of "square bellows" that we conducted. We formed the bellows by cutting into silicone rubber, which is a soft material among rubbers. We processed the particularly soft material of silicone rubber through cutting. Since no molding die is required, we can accommodate orders starting from one piece. 【Case Overview】 ■ Name: Square Bellows ■ Material: Silicone Rubber ■ Dimensions: t10×W50×L300 ■ Features - Processed by cutting into silicone rubber, which is a particularly soft material among soft rubber materials. - No molding die is required, so we can accommodate orders starting from one piece. *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract
  • Other cutting tools

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[Cutting Processing Example] Chloroprene Rubber (CR) <Deburring Long Hole>

[Cutting Processing Example] Chloroprene Rubber (CR) <Deburring Long Hole>

Eliminating burrs through special cutting tools and processing techniques, achieving high precision even for rubber cutting products.

We would like to introduce a case of machining "Chloroprene Rubber (CR)" that we conducted. This is a rubber bush used for vibration damping and insulation in motors, where a long hole measuring 0.8mm x 13mm and 4mm deep was machined in the center of a Chloroprene Rubber (CR) part with a hardness of 60 degrees. This area is prone to burr formation, but through the use of special cutting tools and machining techniques, we have eliminated burrs and achieved high precision as a rubber machined product. [Case Overview] ■ Name: Burr-free Long Hole Machining of Chloroprene Rubber (CR) ■ Material: Chloroprene Rubber (CR) hardness 60 degrees ■ Dimensions: 4 x 13 x 21 ■ Precision: ±0.2 ■ Features: Long hole machining of 0.8mm x 13mm and 4mm deep *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract
  • Other cutting tools

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Before designing: The importance of selecting resin materials.

Before designing: The importance of selecting resin materials.

Introducing the characteristics of resins commonly used in cutting processes! Key points to reduce costs.

Industrial products such as electrical and electronic devices and medical equipment use various materials, including iron and resin. However, in the case of resin, many high-performance products have been developed in response to the demands and changes of the times. The objectives include (1) weight reduction, (2) prevention of scratches during contact with other components, (3) prevention of corrosion such as rust during long-term use, and (4) the pursuit of high precision as long as there are no issues with strength or rigidity. However, improving the functionality of resin also leads to increased costs, so it is essential to accurately understand the characteristics of different types of resin and design accordingly. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

  • Other polymer materials

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[Design Point] High-precision and burr-free resin cutting processing uses PPS.

[Design Point] High-precision and burr-free resin cutting processing uses PPS.

The material has difficulty achieving dimensional accuracy and is prone to burr formation! Considering the adoption of PPS.

Introducing the design point for achieving high-precision processing of resin cutting: "Use PPS for high-precision and burr-free resin cutting." Common resins like MC Nylon and POM have an elongation of 30-40%, which limits the usual dimensional accuracy to ±0.02-0.03mm. Therefore, aiming for higher precision significantly increases costs. When high-precision and burr-free parts are required for resin components that need cutting, consider using PPS. In cases where high-precision resin cutting products are needed, adopting low-elongation PPS makes it possible to achieve dimensional accuracy of ±0.01. [Overview] - POM and MC Nylon are unsuitable for high-precision cutting due to their high elongation. - By using low-elongation PPS, it is possible to achieve dimensional accuracy of ±0.01. - Burrs can also be reduced. *For more details, please refer to the related links or feel free to contact us.

  • Resin processing machine

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Points for Designing High-Precision Resin Machined Products

Points for Designing High-Precision Resin Machined Products

Introducing points to consider during the design phase! Choosing the right materials is key.

In this column, we introduce "Key Points for Designing High-Precision Resin Machined Products." When manufacturing resin machined products, selecting the appropriate material is crucial. The related link provides additional considerations to keep in mind during the design phase if high-precision resin machined products are required. We encourage you to read it. *For more details about the column, you can view it through the related link. Please feel free to contact us for more information.

  • Processing Contract

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【Design Point】Achieving high precision through the change to PPS.

【Design Point】Achieving high precision through the change to PPS.

Leads to the design of equipment that can reduce costs! Choosing a resin called PPS.

We will introduce the design point that achieves high-precision machining of resin cutting: "Achieving high precision by switching from polytetrafluoroethylene to PPS." Polytetrafluoroethylene is a resin material with excellent heat resistance and chemical resistance, but when it comes to precise machining, it is a soft material. Therefore, depending on the shape, it can be very difficult to achieve accuracy. In cases where heat resistance and chemical resistance are required, as well as precise cutting, adding PPS, a type of resin, to the options expands the design possibilities. [Overview] ■ There are cases where achieving precision with polytetrafluoroethylene is very difficult. ■ Adding PPS, a type of resin, to the options expands the design possibilities. ■ Heat resistance is almost unchanged at around 200 degrees. *For more details, please refer to the related links or feel free to contact us.

  • Other polymer materials

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